Development and Release of New Coated Carbide Grade “ACECOAT AC820P” for Steel Turning

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November 4, 2008
Sumitomo Electric Hardmetal Corporation


Sumitomo Electric Hardmetal Corporation (President: Yoshihiro Minato; Head office: 1-1-1 Koyakita, Itami, Hyogo Prefecture) has developed a new CVD-coated carbide grade “ACECOAT AC820P.” In recent years, demand for tools has been strong. An exceptionally large market exists for tools used in steel turning applications. “ACECOAT AC820P” has a stable and long tool life - more than twice that of conventional tools. The product will be on the market in February 2009.

AC820P

In the fields of parts machining for the automobile, heavy electric machinery, iron and steel, and construction machinery industries, demand is growing each year for high-efficiency and long-life cutting tools to shorten delivery time and reduce machining cost. In addition to these demands, clients desire reliable tools that are free from accidental troubles.

 

Sumitomo Electric Hardmetal developed “ACECOAT AC820P” to fulfill these demands. “ACECOAT AC820P” has a stable long service life in high efficiency machining, as well as in general-purpose turning of steels.

Features of this product:

(1)

Enhanced wear resistance; improved chipping resistance on edges

The new “ACECOAT AC820P” incorporates Sumitomo Electric Hardmetal’s original chemical vapor deposition (CVD) coating, “SUPER FF COAT.” By obtaining the maximum film thickness, at least twice as much wear resistance as that of conventional grades is provided. The coating technology for controlling the film thickness of cutting edges has greatly improved edge strength, achieving at least 1.5-times the chipping resistance compared to existing grades and providing longer life and more stable machining.

 

(2)

High efficiency machining at least 1.5-times faster than ever

Sumitomo Electric Hardmetal has developed a “GE-type chip breaker” that can significantly reduce damage to the rake face, which becomes primary damage in high-speed or fast-feed high efficiency machining. The combination of the “ACECOAT AC820P” and the “GE-type chip breaker” enables high efficiency machining that is at least 1.5-times that of conventional grades.

 

 

Although priced the same as the Company’s conventional products, “ACECOAT AC820P” is expected to substantially reduce machining costs, since its long service life reduces tool consumption and the frequency of tool change, while its high efficiency shortens machining time.

 

[Lineup]

395 negative-type items, including 21 items with GE-type chip beaker
118 positive-type items

 

[Prospective sales]

¥1 billion for the first year
¥7 billion after 3 years

 

[Standard Price]

Standard type (CNMG120408N-GE): ¥770

 

-“ACECOAT” and “SUPER FF COAT” are trade names of Sumitomo Electric Hardmetal Corporation.

 

News Source : Development and Release of New Coated Carbide Grade “ACECOAT AC820P” for Steel Turning


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