How to improve harden face gear's strength through blasting process in gear units,gear reducer, gearmotors, gear reduction units

yzr123's picture

Now, for high load capacity, many gears are manufactured by using low carbon alloy steel carburized and quenched. After those process, gear face is harden to nearly HRC 56-62, but quenching process make some tensile stress.
Those tensile stress will damage the strength of gear root after ground gear, it is why some gears are easy to broken even there is no load.
The solution for above problem is to adopt the blasting technology to change gear's surface stress status.
After quenching, arrange a blasting process for gear to generate press stress for gear surface, so after gear grinding these press stress will balance some tensile press to keep high strength for gear root.
According to the experience of Donly transmission, Adopting good blasting material, size, speed, direction and time for blasting process can strengthen gear strength nearly 30%.
If you want better effect for gear performance, you can select many times blasting adopting different blasting process in different phase of gear manufacturing including after gear grinding.
Gear.jpg
http://www.cn-donly.com
Ningbo donly transmission factory is one of the biggest company which dedicated in designing, manufacturing transmission equipments including industrial gear units, mill gear units, large module gear , gear reducer, gear units, gearbox, gearmotors, motors,couplings and bearings.
The company is a national high –tech enterprise and has been listed in Chinese stocks.
There are above 1000 staff and nearly 100000 square meters manufacturing base in the company.
It has the most advanced machine equipments including CNC forming grinding gear machine made in Germany and machine center made in Japan and heating furnace made in Austria.
Its products have been used in various industries and around the world.
company.jpg



Press Contact:
Zhairong Yao
999th, ring south road
yzr@donly.com.cn
86-574-28860675
http://www.cn-donly.com

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